Closing module Vials (in nests) Vials (in trays) Vials

Machine type KS 4105

Machine module KS 4105 processes bottles and vials in the VarioSys production system. The intermittent-motion machine module seals the containers fully automatically. Plain crimp caps, as well as pre-assembled caps such as flip-off caps, flip top caps, flip tear up caps etc., are processed reliably and gently. In accordance with the overall machine concept, this module is designed to feed and position closures using pick-and-place technolgy with absolutely minimal particle emission. All containers are closed by re-capping.

HIGHLIGHTS

  • Zero Reject
  • Mobile, space-saving production system in an isolator
  • Pharmaceutical design
  • Low-particle closure feed
  • KS 4105
  • KS 4105
  • VarioSys - Automatic vial processing
Type of machineOutputProcessing range
KS4105
  • up to 3,600 items/h
  • Container diameter: 14.25 - 52 mm
  • Container height: 30 - 105 mm
Technical data depend on machine equipment and packaging.
Easy and centralized operation
Compact design
  • Bin and feed unit for optimized closure supply
  • A range of checking and alarm devices and counters
  • Software upgrades
  • Qualification (IQ/OQ)

G-Con PODs® Unique cleanroom infrastructures

The standard POD cleanroom unit is comprised of classified space (shown center), personnel and material airlocks (left) and a mechanical space (right). The mechanical space typically contains an air handling unit, the fire suppression system, and control/access points for utilities. Ductwork from the air handler to the clean space, integrated process piping, and fire suppression piping is contained inside the POD ceiling plenum for efficiency and compactness.

smartline

Are you looking for an approved off the shelf machine concept with short delivery times, but still want to be able to optimize your line to suit your specific needs?
 
By choosing our smartline concept you can select your personal solution from pre-engineered options and still maintain your flexibility. smartline guarantees a more efficient project workflow. Maintenance, qualification and spare parts procurement are not only faster, but also easier to handle over the entire life cycle of the line. Eliminate time-consuming engineering phases and benefit from reliable solutions that come ready to use straight out of the box.
 

Upstream processing stages

Machine type KSF 5105

KSF 5105

Filling and closing module

Container typesVials (in nests)Vials (in trays)Vials

Max. output3,600 items/h

Machine type FCM

Freeze dryer

Freeze dryer

Container typesVials (in trays)Vials (in nests)Vials